Hydraulic sink production line

This machine efficiently unwinds and feeds stainless steel coils, ensuring a continuous supply of raw material for sink fabrication.

• Machine Introduction: The Automatic Uncoiler is designed to smoothly unroll coil material, making it ready for further processing. It efficiently handles heavy rolls and prevents material damage or deformation, ensuring a steady supply of flat metal sheets for the production line.

• Process Description: Start with preparing the metal material, usually in coil form. The Automatic Uncoiler will unroll the coil, preparing the metal sheet for the next processing steps. This stage is fundamental for ensuring material flatness and smooth feeding into the production line.

Utilized in the initial stages of production, this machine applies hydraulic pressure to shape stainless steel sheets into the desired form of the sink. It ensures precision and consistency in the manufacturing process.

• Machine Introduction: This machine applies significant hydraulic pressure to deform metal sheets into a desired shape. It’s specifically designed for deep drawing operations, where a sheet metal is formed into a particular depth and shape, like tanks or basins.

• Process Description: The flat metal sheets from the uncoiler are fed into the Deep Drawing Hydraulic Press Machine. Here, the metal is pressed into the initial shape of the tank, marking a critical step in forming the tank’s depth and basic contour.

Offering enhanced versatility, this machine enables further shaping and refining of the sink structure, accommodating various design requirements.

• Machine Introduction: This equipment is used for further shaping and precision forming of the product. Its gantry structure allows for large, complex shapes to be accurately formed, enhancing the dimensional accuracy and quality of the final product.

• Process Description: To refine the shape and perform more complex adjustments, the semi-finished product is transferred to the Gantry Type Deep Drawing Hydraulic Stretching Machine. This step improves the product shape and quality significantly.

This machine plays a crucial role in creating precise holes, cutouts, and other necessary features in the sink, facilitating the installation of faucets, drains, and accessories.

• Machine Introduction: The Punching Machine is utilized for making precise holes or cut-outs in the metal. It’s capable of high-precision operations, ensuring that every hole or notch is exactly where it needs to be for functionality or assembly.

• Process Description: After shaping, specific locations on the tank require punching for installation or functional purposes (e.g., drainage). The Punching Machine ensures high precision in creating these openings.

Employed for surface finishing, this advanced machine delivers impeccable matte or mirror-polished surfaces on different parts of the sink, enhancing aesthetics and durability.

• Machine Introduction: This machine provides either a matte or mirror finish to the surface of the tanks. Controlled by CNC (Computer Numerical Control), it guarantees uniformity and high-quality surface finishes, crucial for both aesthetic appeal and corrosion resistance.

• Process Description: Post-punching, the tank undergoes surface finishing with the CNC Polishing Machine. Depending on the desired finish, it achieves a high-quality surface look and extended durability.

• Machine Introduction: The Cleaning Line is designed to thoroughly clean the finished products. It removes any residues like oil, dust, or metal shavings from the manufacturing process, ensuring the tank is ready for final inspection and packaging.

• Process Description: Finally, the polished tanks are sent through the Cleaning Line for a comprehensive cleaning, eliminating manufacturing residues. After cleaning, products are dried, inspected, and prepared for shipment.

• Regular maintenance and calibration of each machine are essential to sustain production efficiency and product quality.
• Quality control is critical at every stage, especially during deep drawing, punching, and polishing, to ensure adherence to specifications.
• Safety protocols must be strictly followed to protect operators and maintain a smooth production process.